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Getting serious about ending Global Warming
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Ending Global Warming

There are 143,000 * power generating units in the world.
These options are how most of the steam power plants will stop making Global Warming CO2.
CONVERSION'S ADVANTAGES AND OPTIONS OVER BUILDING NEW
What are the advantages of repowering from coal to nuclear on your existing site rather than building completely new nuclear power plants?
The author thinks any of these options are far wiser than Clean Coal's "Carbon Capture and Sequestration scheme.
B&W claims a SINGLE one of their mPower units will, over it's lifetime, avoid the production of 57 MILLION METRIC TONS of CO2.

       1. The Full-power, TRISO Nuclear, Re-use The Turbine Conversion Option >>> 

       2. The Reduced-power, Conventional Nuclear, Re-use The Turbine Conversion Option >>>

       3. The New Small Modular Nuclear Power Plant Unit, Re-use The Coal Yard Option >>>

As of July, 2008, carbon uncertainties have driven new coal-burning power plant costs to $3.50 per watt to construct (Synapse Energy Economics, Inc.).  Florida's new Crystal River nuclear plant has been stated (July, 2008) as $17 billion dollars for 3 gigaWatts, or $5.60 per watt.  The author thinks it is unlikely that the construction cost for a new Hybrid nuclear plant would exceed $3.00 per watt for the 10th Hybrid plant built.  The 10th conversion of an existing coal-burning power plant to Mininuke should cost less than $1 per watt.  Let's do the homework and find out.

Conversion's advantages

already paid for - NO NEW COSTS FOR MOST OF THE EQUIPMENT

already wired to our cities - NO NEW TRANSMISSION LINE RIGHT-OF-WAYS NEEDED

already have cooling water - NO NEW RIPARIAN OR PRIOR APPROPRIATION RIGHTS NEEDED

already have access roads - NO NEW ROAD RIGHT-OF-WAYS NEEDED

already have railroad tracks - NO NEW RAILROAD RIGHT-OF-WAYS NEEDED

usually have ample land for several additional future units - NO NEW LAND NEEDED

no construction delays - THEY ARE ALREADY RUNNING, CAN CONTINUE TO RUN DURING UPGRADE EQUIPMENT INSTALLATION

already have proven operators who know the equipment - FEWER OPERATORS LOOSE JOBS, EXISTING OPERATORS WOULD BE BETTER PAID

cleaner working environment - NUCLEAR PLANTS ARE SQUEAKY CLEAN

[A helpful operator reader suggested I add the following. (Thank you)]

A few advantages you may want to list in terms of BOP. Feel free to use them or not...

1. Construction is made *cheaper* because all necessary roads, water transport and rail lines are already in place. A huge savings relative to a green field plant and even a currently operating nuclear plant.

2. Licensing:
a. Water usage for everything from cooling to potable water. In place.
b. Sewage and waste water discharge. In place.
c. Air pollution (not that it's needed) in place, frees up carbon licenses if this occurs.
d. Hazardous waste storage/processing (all industrial facilities have to pay for this, regardless). In place.
e. Lube oil and chemical usage/storage licenses. In place.

3. Control Room(s). Only a retrofit of the existing coal plant (to bring it up to N-stamp standards) controls have to occur.

4. Grid access. The grid and switchyard is *in place* and ready to swap over. If MW out put is close to the same, it's even possible the same main bank transmission can be used, a huge savings, along with, BTW, all the associated remote monitoring (relays for undervoltage, overvoltage, shorts, grounds, etc etc), already in place. No major transmission upgrades needed if MWs are to stay the same and even then, only minor ones at worse.

5. Human Resources. The coal plant will have trained operators and maintenance personnel many/some/a lot of whom will be able to migrate over (literally by walking) to the new plant after NRC qualifications.

6. Overall reduced footprint. Wildlife (my personal favorite) sanctuaries can be built as security belts around the formally soot-laden, coal spewed, plant site. Allows room for expansion for subsequent PBMR/LFTR use (desalination, chemical/hot process steam usage, etc etc).

 

If we built nothing but new nuclear, what would we do with all the existing fossil-fuel burning power plants we now have? This is a major economic and grid logistics question no one is asking.  Many have 40 or more years of productive and profitable life remaining.  This is the most important consideration when second and third world countries think about ending their Global Warming CO2.

Our government's carbon restrictions are about to create chronic, severe electricity shortages.  We must continue to get what electricity we can out of our existing electrical generating facilities by upgrading them to nuclear now.  Otherwise, carbon laws will soon cause hundreds of our smaller, older, and less clean power plants to be shut down and dismantled forever while their large, long build-time nuclear replacements are tied up forever in endless court battles.

Since writing the above last winter, the author completed a personal inventory of most of the generating equipment actually on-line in the State of Michigan.  Compared where we were in 1995, we have fallen incredibly fast into a state of electricity generation dissolution unimaginable in the mid-80s.  No new large capacity exists, what is new consists largely of rather CO2 dirty and short-lived natural gas and coal combustion turbines.  We've become a ghetto-like threadbare patchwork of electricity sources of all sizes, reliabilities, and efficiencies.  The entire nation may not be any better off.  Few new power plants have been built in the last decade, it seems to be as difficult to get a new fossil plant constructed as a nuclear plant.  I blame a lot of the infrastructure apathy and neglect on the various Clinton-era electricity deregulation schemes, less on the Greens, who haven't had anywhere as much to say about it as Wall Street.

Electrically, the entire United States is approaching the electrical shambles California already has deteriorated into.  We simply don't have the power to compete industrially with the rest of the world anymore.  It's all getting quite old.  Babcock & Wilcox's mPower nuclear modules - by the thousands, installed at today's large gas turbine sites - may well be the United Sates' best hope for a stronger future.

The thermodynamic efficiency of a coal plant's three stage steam turbine makes them an extremely valuable asset.  To throw them away in an environmental frenzy would be throwing the baby out with the bath water.  Speaking of water, conventional nuclear power plants use 125% as much water as coal burning power plants. 

Cooling Water.  Like your car, a power plant MUST have a radiator to remove the heat energy it could not convert into mechanical energy.  Cooling water advantages of upgrading existing fossil fuel power plants to nuclear and adding new hybrid nuclear power plants at the same site are significant.  Re-use of existing cooling water sites combined with the nuclear pebble's water-frugal heat provides a thermodynamically sound way the United States can increase the proportion of it's nuclear power plant fleet while avoiding the conventional reactor cooling problems France runs into during their summer heat waves. 

"Dry" cooling towers don't cost a whole lot more than the almost universal "wet" cooling towers that use so much water.

The worse Global Warming becomes, the more critical the conventional nuclear reactor cooling water issue will become.  Thermoelectric electricity generation in the United States currently accounts for 39% of it's total fresh water withdrawal and 3% of it's total water evaporation.  The less efficient conventional nuclear plants (less of its heat is being turned into electricity, more into cooling water vapor), running about 500°F cooler than coal plants, consume about 125% as much cooling water per kiloWatt hour as a coal plant. 

 

A coal-burning plant upgrade is an infrastructure-reinforcing investment.  The confluence of so many essential power plant resources at one location means the chances are excellent that eventually there will be a 'big breeder' nuclear power plant at that site after the fossil fuel plant is worn out. 

 

Disadvantages to re-using existing coal-burning power plants:

not new - partially worn out - POWER PLANTS TYPICALLY HAVE A 70 YEAR LIFE - PLANTS OLDER THAN 30 YEARS MAY NOT BE GOOD INVESTMENT

(If you can think of more, please let me know. -- JH)

 

Coal2Nuclear ____________________________________________________________  top  

 

Conversion is 5 ways better than    capture and sequestration.

1. We can do it now - not 10 to 20 years from now.
2. No risk of dozens of Lake Nyos type CO2 leakage disasters from a large earthquake.
3. Conversion eliminates nearly 100% of the CO2, Capture could let as much as 50% of the CO2 slip past.
4. Conversion has no parasitic power losses.  Capture is estimated to be as high as 25%.
5. Electricity and jobs of more smaller plants would be saved. 
300 MWe seems to be CCS's minimum size.  - The United States has over 4,000 small steam power plants.

 

Coal2Nuclear ____________________________________________________________  top  

The Full-power Option:

The Full-power (1,000+°F Coal-hot TRISO Nuclear) Conversion Option

What this web site is advocating.

 

Coal2Nuclear ____________________________________________________________  top  

 

The Reduced-power Option:

 The Reduced-power Option Using 600°F Conventional Nuclear:
(Compared with "Clean Coal," it might not be that bad after all)
(As a retired engineer, I do not face a career reputation-ruining risk by broaching this subject.)

Conventional nuclear boilers produce steam at about 550 degrees F.  That's about 400 degrees F cooler than a coal-burning boiler produces.  Powering an existing coal boiler steam electric generating turbine with a 400 degrees F cooler conventional nuclear boiler appears possible but the turbine-generator might produce only 60% as much electricity.

The best of all worlds would be for Babcock and Wilcox to build a small, modular, say, 100 MWe, 1,000°F+ TRISO steam boiler like CHINERGY has announced but the impending appearance on the power generation market of the conventional 600°F 40 MWe NuScale reactor and 125 MWe Babcock & Wilcox "mPower" reactor might present even more options for some electric utilities to "come clean" depending upon what their existing steam turbines are like. 

I might change what I'm about to say very soon, but, at this moment, it looks like what would happen is that driving a 1,000°F three stage turbine - High pressure, Intermediate Pressure, and Low pressure - with steam intended for use by a two stage turbine - Intermediate Pressure and Low Pressure - we would wind up with a turbine with two intermediate pressure turbines and a single low pressure turbine.  High pressure turbine steam is much dryer (0.3 lb/ft3) than intermediate pressure turbine steam (1.5 lb/ft3) so this might not be a practical option for most turbines.

Driving a high pressure turbine as an intermediate pressure turbine is clearly a sub-optimal situation BUT - and this is key - this still might entail less overall electricity generation loss and operating overhead than would be suffered if the generating unit had been converted to Carbon Capture and Sequestration (CCS) instead.  A 30% loss of net power penalty for a generating unit that has been retrofitted with CCS is being suggested as "normal and to be expected" for CCS. 

A CCS facility is another emissions control chemical plant that will also generate a whole raft of new operating costs in addition to the energy needed to power it.

 

Coal2Nuclear ____________________________________________________________  top  

 

New Modular Nuclear Power Plant Option:

The New Small Modular Nuclear Power Plant Unit Option
Continue to take advantage of your existing site while expanding your profits.

Installing an entirely new modular nuclear power plant unit in a corner of your soon-to-be-abandoned coal yard has a lot going for it.

Soon modular conventional nuclear generating units will be available as 1 to 10 module packages.  

Sized to compete with natural gas turbine units, two size increments will soon be available: 40 MWe from NuScale, 125 MWe from Babcock & Wilcox.

125 MWe - Babcock & Wilcox's web site:  http://www.babcock.com/products/modular_nuclear/       40 MWe - NuScale's web site:  http://www.nuscalepower.com/ 

B&W claims a SINGLE one of their mPower units will, over it's lifetime, avoid the production of 57 MILLION METRIC TONS of CO2.
That would make it 18 million metric tons of CO2 for NuScale.

Coal2Nuclear ____________________________________________________________  top  

 

Are conventional Super-Sized nuclear power plants simply too big?

The limits of growth seem to have been reached for conventional nuclear power plants.  Very large concrete spans are the Achilles heel for construction.  And today's 2.2+ million horsepower nuclear power plants have long concrete spans bearing enormous loads all over the place.

 

Coal2Nuclear ____________________________________________________________  top